Industrial Wastewater Project

工业高盐废水处理系统 日处理能力:

原水到优质水的转化过程

水处理的核心是一项重要的工程技术,通过对河流、地下水、湖泊或海洋等天然水源中的原水进行净化处理,使其达到特定用途所要求的严格水质标准。无论是生产安全饮用水,还是为工业制造提供高纯度用水,整个过程都依赖于物理、化学及生物等多种处理技术的协同作用,其主要目标包括:

  • 污染物去除去除有害病原微生物、重金属、有毒化学物质及难降解有机污染物,确保水质洁净安全。
  • 水质性质调节调节水体的 pH 值、矿物质硬度、透明度及口感等关键指标,使其满足不同应用需求。
  • 安全与环境保护保障用水安全,维护公众健康,同时确保处理后的排放水符合环保标准,不对周边生态环境造成影响。

水处理系统

水处理是一段“分阶段”的旅程。下面是一个典型、完整系统的工作逻辑拆解:

01

01 预处理:保护核心资产

预处理是“重体力”的环节,主要用于去除较大的颗粒和杂质,避免其对下游精密设备造成磨损、堵塞或损坏。

  • 格栅/筛网第一道防线,拦截塑料、树叶、毛发等漂浮的大体积杂物。
  • 原水泵维持工艺所需的压力与流量,确保水能够稳定通过整个处理流程。

02

核心处理:净化引擎

这一阶段将水进一步带向“分子级”的纯净。

  • 高压泵These act as the “heart” of the system, providing the force needed to push water through membranes.
  • 反渗透(RO)This is the system’s core. Under high pressure, water passes through a semi-permeable membrane, leaving behind salts, bacteria, and microscopic contaminants.
  • 能量回收常用于大型海水淡化工程,可回收排放水流中的压力,大幅降低能耗。
  • EDI(电去离子,Electrodeionization)Located after RO, this combines electricity and ion exchange to continuously polish the water to “ultra-pure” status without needing chemical regeneration.
03

深度处理与消毒:确保安全

即便通过了核心处理,我们仍需确保水在生物层面达到无菌要求。

  • 消毒(UV / Ozone)作为最后的安全保障,对进入管网、到达终端用户前可能残留的细菌或病毒进行中和处理。
  • 末端精密过滤器在用水点配置 0.22 或 0.45 微米级的精密过滤,以保证终端出水达到无菌/稳定可控的最终产品要求。

04

辅助系统与公共配套

这些系统用于支撑主处理流程稳定运行:

  • 投加系统The plant’s “pharmacy.” They inject chemicals to prevent scaling, neutralize chlorine, or balance the water’s pH level.
  • 水箱作为关键缓冲,平衡不同工艺段之间的水质与水量。
  • 控制系统The “brain” of the plant. Modern systems use PLC or DCS technology to automate operations and monitor water quality in real-time.
05

污泥处理:处理净化副产物

每一个净化过程都会产生以污泥形式存在的副产物。

  • 污泥处理通过浓缩和机械脱水(如带式压滤机或板框压滤机),将污泥转化为干燥、紧凑的泥饼——显著减少体积,便于安全运输与处置。

WAGO

Stress Analysis & Pipe Support Design

Stress Analysis of the skid and interconnecting piping including modifications required. Scope also included piping support selection and design.

Key Features

Design of Muhallah Pumping Station

Civil, Electrical, Mechanical and Piping design of the pumping station. Scope included foundation drawings, electrical cable schedule, pump datasheets, 3d modeling, GA drawings and isometrics among other deliverables

Key Features

Stress Analysis of HP Steam Boiler and Turbine Piping

Stress Analysis of High Pressure Steam Boiler and Turbine piping. Scope included performing stress analysis as per B31.1, recommending changes in piping routing, support selection, spring support datasheets, stress isometrics, & final report.

Key Features

Mechanical Design of DNV Baskets

Mechanical Design of SS & LTCS Progen Vessels. Scope included calculations as per ASME Sec VIII Div 1, GA, and fabrication drawings.

Key Features:

Engineering Design of MEG Package

Mechanical, Structural, E&I, & Piping Design of MEG Package. Scope included mechanical design calculations and drawings, 3d modeling, GA drawings, isometrics, Stress analysis as per B31.3, & Structural design and drawings.

Engineering Design of Gathering Manifold Skid

Piping, Structural, & Instrumentation Design of Gathering Manifold Skid. Scope included 3d modeling, stress analysis, GA drawings, isometrics, structural calculation and drawings, cable schedule and layouts.

ENGINEERING, PROCUREMENT AND FABRICATION OF 25 SET OF EXCHANGERS

Engineering including mechanical design and drawings, procurement of material, fabrication, inspection and testing as per ASME code.