FEED & DETAIL ENGINEERING

WAGO Engineering has proven its multi-disciplinary expertise in a variety of gas processing and oil refining projects, from inception to successful commissioning and start of production. WAGO Engineering stresses a lot on acquiring, and consequently providing its clients, with workable solutions that help in ensuring that the client’s project is successfully commissioned.

At WAGO Engineering, we specialize in delivering bespoke Front-End Engineering Design (FEED) and Detailed Engineering services tailored for the Oil & Gas sector. Whether you need comprehensive FEED solutions for concept development or intricate Detailed Engineering services for project implementation, we consider the techno-commercial limitations of the target projects and offer viable solutions with the highest IRRs. Our estimation includes CAPEX & OPEX calculations, taking into account the economic, technical, legal, and scheduling considerations, to ascertain the likelihood of completing the project successfully.

With a diverse team comprising of experienced and creative engineering personnel, we have successfully delivered FEED & Detailed Engineering services for Atmospheric Distillation Units, Vacuum Distillation Units, Naphtha Hydrotreater Units, Isomerization, Fixed Bed Platforming Units, etc. Our engineering solutions are not only economical but also up to par with current best industry practices to ensure the projects are delivered within budget and with the highest standards of quality. WAGO Engineering provides following Engineering services as part of detailed design.

Process Design

WAGO Engineering uses Aspen HYSYS, Aspen EDR, HTRI, and in-house developed engineering spreadsheets to perform advanced process simulations, equipment sizing, and detailed engineering calculations. Our experienced process engineering team delivers optimized, cost-effective, and reliable process solutions tailored to each client's operational requirements while ensuring compliance with international engineering standards.

Our Process Engineering Capabilities Include

✔ Process Simulations
✔ Equipment Sizing
✔ Line Sizing & Hydraulics
✔ Flare Network Study & Relief Valve Sizing
✔ Piping & Instrumentation Diagrams (AutoCAD & Smart P&IDs)
✔ Equipment Datasheets
✔ Heat Exchanger & Air Cooler Thermal Design

Static Design

WAGO Engineering provides comprehensive mechanical design solutions for static equipment using industry-leading software such as PV Elite, Compress, and ANSYS for Finite Element Analysis (FEA). Our experienced mechanical engineers deliver safe, code-compliant, and optimized designs that meet international standards, ensuring structural integrity, manufacturing efficiency, and long-term operational reliability for a wide range of industrial applications.

Our Static Equipment Engineering Capabilities Include

✔ Pressure Vessel Design (ASME Section VIII Div. 1 & Div. 2)
✔ Storage Tank Design (API 650)
✔ Spherical Vessel Design (ASME Section VIII Div. 1 & Div. 2)
✔ Finite Element Analysis (FEA) for Equipment & Nozzles
✔ General Arrangement (GA) & Detailed Fabrication Drawings
✔ Material Take-Offs (MTOs), Material Requisitions & Technical Document Control (TDCs)
✔ Equipment Datasheets
✔ Project Specifications & Engineering Procedures

Piping Design

WAGO Engineering delivers comprehensive piping engineering solutions using advanced 3D design platforms including AVEVA E3D, CADWorx, Autodesk Plant 3D, and Caesar II. Our multidisciplinary expertise enables the development of intelligent 3D plant models, clash-free piping layouts, and detailed fabrication deliverables for both greenfield and brownfield projects. By integrating modern design technologies with industry best practices, we help clients reduce project costs, shorten engineering schedules, and improve construction efficiency while ensuring full compliance with international standards.

Our Piping Engineering Capabilities Include

✔ Piping Specifications & Engineering Procedures
✔ Datasheets for Valves, Strainers & Specialty Items
✔ 2D & 3D Plot Plans
✔ 30%, 60% & 90% 3D Model Reviews & Reports
✔ General Arrangement (GA) Drawings
✔ Piping Isometric Drawings
✔ Material Take-Offs (MTOs) & Material Requisitions
✔ Detailed Piping Layouts
✔ Piping Stress Analysis Using Caesar II

Civil & Structural Design

WAGO Engineering provides comprehensive Civil & Structural Engineering services for industrial facilities, process plants, and infrastructure projects. Our experienced engineers utilize advanced engineering software including STAAD.Pro and STAAD Foundation to perform structural analysis, foundation design, and detailed engineering for both greenfield and brownfield developments. Every solution is designed to meet international design codes while ensuring structural safety, constructability, cost efficiency, and long-term reliability.

Our Civil & Structural Engineering Capabilities Include

✔ Structural Design & Analysis of Skids, Pipe Racks & Industrial Structures (STAAD.Pro)
✔ Civil Foundation Design & Analysis Using STAAD Foundation
✔ Structural Detail Drawings
✔ Civil Foundation Drawings
✔ Material Take-Offs (MTOs) & Material Requisitions
✔ Civil & Structural Specifications & Engineering Procedures

Civil & Structural Design

The following Civil & Structural Design Calculations, Drawings, and Documents are developed as per project requirements.

Structural Design and Analysis of Skids, Pipe racks, etc. using STAAD Pro

Civil Foundation Design & Analysis using STAAD Foundation

Structural Detail Drawings

Civil Foundation Drawings

MTOs & Material Requisitions

Civil & Structural Specifications & Procedures

Process Design

WAGO Engineering uses Aspen HYSYS, Aspen EDR, HTRI, and in-house developed engineering spreadsheets to perform advanced process simulations, equipment sizing, and detailed engineering calculations. Our experienced process engineering team delivers optimized, cost-effective, and reliable process solutions tailored to each client's operational requirements while ensuring compliance with international engineering standards.

Our Process Engineering Capabilities Include

✔ Process Simulations
✔ Equipment Sizing
✔ Line Sizing & Hydraulics
✔ Flare Network Study & Relief Valve Sizing
✔ Piping & Instrumentation Diagrams (AutoCAD & Smart P&IDs)
✔ Equipment Datasheets
✔ Heat Exchanger & Air Cooler Thermal Design

Electrical Design

WAGO Engineering provides a complete range of Electrical Engineering and Design services for Oil, Gas, Petrochemical, Power, and Industrial projects. From conceptual design through detailed engineering, our experienced electrical engineers develop safe, reliable, and standards-compliant solutions that optimize plant performance and operational efficiency. Leveraging international engineering practices and modern design tools, we support both greenfield and brownfield projects with high-quality engineering deliverables that ensure dependable power distribution, equipment protection, and long-term operational reliability.

Our Electrical Engineering Capabilities Include

✔ Power Generator & UPS Design Calculations
✔ Hazardous Area Classification & Layouts
✔ Cable Sizing & Routing Plans
✔ Earthing Design Calculations & Layouts
✔ Lighting Design Calculations & Layouts
✔ MCC & Substation Layouts
✔ Transformer Bay Design
✔ Single Line Diagrams (SLDs)
✔ Engineering Specifications & Equipment Datasheets

Instrumentation & Control Design

WAGO Engineering delivers specialized Instrumentation & Control (I&C) engineering services that form the backbone of safe, reliable, and automated plant operations. Our expertise extends across process instrumentation, control systems, and safety shutdown systems, ensuring accurate process measurement, efficient automation, and full compliance with international standards. We focus on developing integrated solutions that enhance plant operability, safeguard assets, and optimize overall performance.

Our I&C Engineering Capabilities Include

✔ Instrument Datasheets
✔ Cause & Effect Diagrams
✔ I/O Lists
✔ Loop Diagrams
✔ Termination Drawings
✔ Control & Shutdown System Design
✔ Functional Design Specifications
✔ F&G Detectors Layouts
✔ Alarm & Trip Matrix
✔ Cable Sizing / Routing Plans

OUR SERVICES


TURNKEY EPC SOLUTIONS

WAGO

Stress Analysis & Pipe Support Design

Stress Analysis of the skid and interconnecting piping including modifications required. Scope also included piping support selection and design.

Key Features

Design of Muhallah Pumping Station

Civil, Electrical, Mechanical and Piping design of the pumping station. Scope included foundation drawings, electrical cable schedule, pump datasheets, 3d modeling, GA drawings and isometrics among other deliverables

Key Features

Stress Analysis of HP Steam Boiler and Turbine Piping

Stress Analysis of High Pressure Steam Boiler and Turbine piping. Scope included performing stress analysis as per B31.1, recommending changes in piping routing, support selection, spring support datasheets, stress isometrics, & final report.

Key Features

Mechanical Design of DNV Baskets

Mechanical Design of SS & LTCS Progen Vessels. Scope included calculations as per ASME Sec VIII Div 1, GA, and fabrication drawings.

Key Features:

Engineering Design of MEG Package

Mechanical, Structural, E&I, & Piping Design of MEG Package. Scope included mechanical design calculations and drawings, 3d modeling, GA drawings, isometrics, Stress analysis as per B31.3, & Structural design and drawings.

Engineering Design of Gathering Manifold Skid

Piping, Structural, & Instrumentation Design of Gathering Manifold Skid. Scope included 3d modeling, stress analysis, GA drawings, isometrics, structural calculation and drawings, cable schedule and layouts.

ENGINEERING, PROCUREMENT AND FABRICATION OF 25 SET OF EXCHANGERS

Engineering including mechanical design and drawings, procurement of material, fabrication, inspection and testing as per ASME code.