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FEED & DETAIL ENGINEERING

WAGO Engineering has proven its multi-disciplinary expertise in a variety of gas processing and oil refining projects, from inception to successful commissioning and start of production. WAGO Engineering stresses a lot on acquiring, and consequently providing its clients, with workable solutions that help in ensuring that the client’s project is successfully commissioned.

At WAGO Engineering, we specialize in delivering bespoke Front-End Engineering Design (FEED) and Detailed Engineering services tailored for the Oil & Gas sector. Whether you need comprehensive FEED solutions for concept development or intricate Detailed Engineering services for project implementation, we consider the techno-commercial limitations of the target projects and offer viable solutions with the highest IRRs. Our estimation includes CAPEX & OPEX calculations, taking into account the economic, technical, legal, and scheduling considerations, to ascertain the likelihood of completing the project successfully.

With a diverse team comprising of experienced and creative engineering personnel, we have successfully delivered FEED & Detailed Engineering services for Atmospheric Distillation Units, Vacuum Distillation Units, Naphtha Hydrotreater Units, Isomerization, Fixed Bed Platforming Units, etc. Our engineering solutions are not only economical but also up to par with current best industry practices to ensure the projects are delivered within budget and with the highest standards of quality. WAGO Engineering provides following Engineering services as part of detailed design.

Process Design

WAGO Engineering uses Aspen Hysys, EDR, HTRI, and in-house developed spreadsheets to carry out advanced process simulations and sizing calculations to provide the most optimal design solutions for its clients. With an expert process team, we are able to generate the following deliverables for our projects, among others.

Process Simulations

Equipment Sizing

Line Sizing & Hydraulics

Flare Network Study & Relief Valves Sizing

Piping and Instrumentation Diagrams (AutoCAD, Smart PIDs)

Equipment Datasheets

Heat Exchangers & Air Coolers Thermal Design

Static Design

WAGO Engineering posseses an in-house capability to perform mechanical design calculations for a wide range of equipment using PV Elite, Compress, Ansys (for FEA studies) and other renowned industry tools. Deliverables include the following, among others.

Pressure Vessel Design as per ASME Section VIII (Div 1 & 2)

Tanks Design as per API 650

Spheres as per ASME Section VIII (Div 1 & 2)

FEA Analysis for Equipment & Nozzles

GA & Detail Fabrication Drawings

MTOs, Material Requisitions, & TDCs.

Equipment Datasheets

Project Specifications and Procedures.

Piping Design

WAGO Engineering possesses the tools and skillset required to develop detailed and comprehensive 3D models for their project, utilizing advanced tools such as Aveva 3D. This enables powerful visualization, clash-free, multi-discipline 3D design, and rapidly generates accurate drawings and reports to reduce costs, timescales and commercial risks of both greenfield and brownfield capital projects. In addition, we are able to utilize CADWorx, Autodesk Plant 3D, Caesar II and other renowned industry software as per project requirements, enabling developemnt of the following key deliverables, among others.

Piping Specifications & Procedures

Datasheets for Valves, Strainers & Specialty Items

2D & 3D Plot Plans

30%, 60% and 90% 3D Model Reviews and Reports

General Arrangement Drawings

Piping Isometrics

MTOs & Material Requisitions

Piping Layouts

Piping Stress Analysis using Caesar II

Civil & Structural Design

The following Civil & Structural Design Calculations, Drawings, and Documents are developed as per project requirements.

Structural Design and Analysis of Skids, Pipe racks, etc. using STAAD Pro

Civil Foundation Design & Analysis using STAAD Foundation

Structural Detail Drawings

Civil Foundation Drawings

MTOs & Material Requisitions

Civil & Structural Specifications & Procedures

Electrical Design

WAGO Engineering offers a complete suite of electrical engineering and design services to support Oil, Gas, and Energy projects from concept to execution. Our team ensures all designs comply with international standards, safety requirements, and project specifications, while optimizing efficiency and reliability of electrical systems. With proven expertise in both greenfield and brownfield developments, we deliver detailed engineering deliverables that form the backbone of safe and efficient plant operations.

Our electrical engineering capabilities include:
Power Generators & UPS Design Calculations

Hazardous Area Classifications & Layout

Cable Sizing & Routing Plans

Earthing Calculations & Layouts

Lighting Calculations & Layouts

MCC & Substation Layouts

Transformer Bay

Single Line Diagrams

Specifications and Datasheets

Instrumentation & Control Design

WAGO Engineering delivers specialized Instrumentation & Control (I&C) engineering services that form the backbone of safe, reliable, and automated plant operations. Our expertise extends across process instrumentation, control systems, and safety shutdown systems, ensuring accurate process measurement, efficient automation, and full compliance with international standards. We focus on developing integrated solutions that enhance plant operability, safeguard assets, and optimize overall performance.

Our I&C engineering capabilities include:
Instrument Datasheets

Cause & Effect Diagrams

I/O Lists

Loop Diagrams

Termination Drawings

Control & Shutdown System Design

Functional Design Specifications

F&G Detectors Layouts

Alarm & Trip Matrix

Cable Sizing / Routing Plans

OUR SERVICES

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TURNKEY EPC SOLUTIONS

WAGO

shape WAGO Engineering & Equipment Supplies Yinzhou District, Ningbo City, Zhejiang Province, China

Stress Analysis & Pipe Support Design

Stress Analysis of the skid and interconnecting piping including modifications required. Scope also included piping support selection and design.

Key Features

  • Project Title: 3000 m3/d Oily Water treatment Unit
  • End User: CNOOC MOC IDC TAPO (CMIT)
  • Plant Location: Iraq
  • Project Duration: 6 weeks

Design of Muhallah Pumping Station

Civil, Electrical, Mechanical and Piping design of the pumping station. Scope included foundation drawings, electrical cable schedule, pump datasheets, 3d modeling, GA drawings and isometrics among other deliverables

Key Features

  • Project Title: Rehabilitation of Muhalla Pumping Station
  • End User: Basrah Gas Company
  • Plant Location: Basrah - Iraq
  • Project Duration: 8 weeks

Stress Analysis of HP Steam Boiler and Turbine Piping

Stress Analysis of High Pressure Steam Boiler and Turbine piping. Scope included performing stress analysis as per B31.1, recommending changes in piping routing, support selection, spring support datasheets, stress isometrics, & final report.

Key Features

  • Project Title: 43MW Cogeneration Power Plant
  • End User: Hunza Steel Pvt Ltd.
  • Plant Location: Hunza, Pakistan
  • Project Duration: 4 weeks

Mechanical Design of DNV Baskets

Mechanical Design of SS & LTCS Progen Vessels. Scope included calculations as per ASME Sec VIII Div 1, GA, and fabrication drawings.

Key Features:

  • Project Title: Design & Supply of 10ton & 20ton DNV Baskets
  • End User: Technos
  • Plant Location: UAE
  • Project Duration: 5 weeks

Engineering Design of MEG Package

Mechanical, Structural, E&I, & Piping Design of MEG Package. Scope included mechanical design calculations and drawings, 3d modeling, GA drawings, isometrics, Stress analysis as per B31.3, & Structural design and drawings.
  • Project Title: Design & Supply of MEG Package
  • End User: Dubai Petroleum
  • Plant Location: UAE
  • Project Duration: 16 weeks

Engineering Design of Gathering Manifold Skid

Piping, Structural, & Instrumentation Design of Gathering Manifold Skid. Scope included 3d modeling, stress analysis, GA drawings, isometrics, structural calculation and drawings, cable schedule and layouts.
  • Project Title: HKN SARSANG Block-Well Site Based Production Facility
  • End User: HKN Energy Ltd.
  • Plant Location: Kurdistan, Iraq
  • Project Duration: 16 weeks

ENGINEERING, PROCUREMENT AND FABRICATION OF 25 SET OF EXCHANGERS

Engineering including mechanical design and drawings, procurement of material, fabrication, inspection and testing as per ASME code.
  • PROJECT DURATION : 4 MONTHS
  • PROJECT LOCATION: NIGERIA